Helical Gearbox - Helical Gearbox Manufacturers, Suppliers, Dealers in Pune

Product Details

Brand	Drive Gear Power Transmission (DGP Transmission)
Product Name	Helical Gearbox
Usage	Industrial, Textile Machinery, Machinery
Orientation	Horizontal
Power	10 HP- 100 HP
Type	Helical
Mounting	Foot
Gear Type	Helical
Material	Low Carban Steel
Output	Vertical Upwards
Color	Gray

Product Description:

Introducing the Brand-Drive Gear Power Transmission (DGP Transmission) - Helical Gearbox, the ultimate solution for industrial, textile machinery, and various machinery applications. Engineered to provide unmatched power and precision, this horizontal-oriented gearbox is designed to meet the demands of your most challenging tasks.

Powerful Performance: With a power range spanning from 10 HP to 100 HP, our Helical Gearbox delivers robust and reliable performance, ensuring that your machinery operates at its optimal capacity.

Precision Helical Gears: The heart of this gearbox is its high-quality helical gears. Crafted from low carbon steel, these gears offer exceptional strength, durability, and efficiency. Their helical design reduces noise and provides smooth, precise gear meshing, resulting in enhanced overall performance.

Vertical Upwards Output: This Helical Gearbox is designed to provide a vertical upwards output, making it ideal for applications where space constraints or specific output orientations are critical.

Sturdy Mounting: The foot-mounted design of our gearbox ensures easy and secure installation, minimizing downtime and simplifying maintenance procedures.

Industrial-Grade Reliability: DGP Transmission's Helical Gearbox is built to withstand the toughest industrial environments. Its rugged construction and low carbon steel material make it highly resistant to wear and corrosion, ensuring a long service life.

Sleek Gray Finish: Finished in a sleek gray color, this gearbox not only performs impressively but also looks good doing it. Its modern aesthetic seamlessly integrates into various industrial settings.

Our product include all types of gearboxes & gears like, helical gearbox, helical gears, parallel shaft helical gearbox, cooling tower gearbox etc. Drive Gear Power Transmission is known for its commitment to quality, innovation, and customer satisfaction. We offers a wide range of helical gearboxes suitable for various industrial applications. The firm offers gearboxes with shaft, foot, and flange mounting options. Our gearboxes are designed to deliver high performance, reliability, and efficiency.

Types of Helical Gearboxes We Manufacture:

Single Helical Gearbox : The single helical gear box consists of parallel shafts, with the teeth on each gear cut at an angle to the gear axis.

Double Helical Gearbox : The double helical gear box, also known as herringbone gear, has two sets of teeth that are cut in opposite directions, cancelling out axial thrust.

Parallel Shaft Helical Gearbox: Parallel shaft helical gear boxes are widely used in applications where space is limited and the input and output shafts are parallel to each other.

Right-Angle Helical Gearbox : Right-angle helical gear boxes are designed to transmit power between shafts that are positioned at 90 degrees to each other.

Advantages of Helical Gearbox

These gearboxes come with a plethora of advantages that make them an attractive choice for engineers and designers. Some of these advantages include:

High Efficiency: The helical design ensures that more teeth are in contact at any given time, leading to improved power transmission efficiency.

Quiet Operation: The gradual engagement of teeth significantly reduces noise levels, making helical gearboxes ideal for applications requiring low noise operation.

Higher Load Capacity: Helical gears distribute the load across multiple teeth, resulting in higher load-carrying capacity compared to other gear types.

Smaller Footprint: Due to their compact design, they offer space-saving benefits, making them suitable for applications with limited space.

Applications of Helical Gearboxes

Offered gearboxes find widespread applications in various industries. Some of the common uses include:

• ● Conveyor Systems
• ● Packaging Machinery
• ● Elevators and Escalators
• ● Printing Presses
• ● Wind Turbines
• ● Construction Equipment
• ● Textile Machinery

Helical Gearbox Design and Construction

To ensure optimal performance and longevity, several key factors are considered during the design and construction of gearboxes:

Helix Angle and Tooth Profile : The helix angle determines the angle at which the teeth are cut on the gear. A higher helix angle results in smoother operation but requires precision machining.

Materials Used in Manufacturing : Helical gears are commonly made from materials such as steel, bronze, or cast iron, depending on the specific application requirements.

Lubrication and Maintenance : Proper lubrication is essential for reducing friction and wear in helical gearboxes. Regular maintenance and inspection help identify and address potential issues early on.

Efficiency and Noise Considerations : One of the key benefits of helical gearboxes is their efficiency, with values often exceeding 90%. The gradual tooth engagement also contributes to lower noise levels, making them suitable for noise-sensitive environments.

Comparing Helical Gearbox with Other Gearbox Types

When comparing gearboxes with other types, such as spur or bevel gearboxes, the advantages of helical gearboxes become evident. They offer higher load-carrying capacity and quieter operation compared to spur gears, while also handling higher speeds than bevel gears.